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•• Service connections:
minimize spaghetti
• Hoods: horizontal
and vertical openings
• Material flow and
storage
• Entry (safety) zone
(neither lab or office)
“Environmental
Sustainability”
A typical
laboratory currently uses five times as much energy and water per square
foot as a typical office building.

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(Microgram
& Nanogram levels)
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“Social Buildings”
that foster interaction and team-based
research;
•
•
Ambiance & convenience of coffee & social interaction areas
•
Economy (cost) of material
•
Allow for growth within spaces
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Programming and Planning – generic/specialty
•
Discovery Research / Research and Development
•
Wet Labs/ Dry Labs
•
Flexible Layouts / Flexible Work Centers – fixed/mobile
•
Quality Control / Wet Chemistry / Analytical
•
Biotechnology / Product Development / QA
•
ISO Classes ( 1-5 )
•
Bio Hazard Laboratories (BL-2, BL-3)
•
Radio Isotope
•
Sustainability
•
"Open" and
"Closed" Labs
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The following
are some lab design guidelines to consider:
Code Minimum Requirements
|
Parameter |
Value |
Source |
Standard |
Design Target |
|
Ventilation |
20 cfm/person |
ASHRAE 62/89 |
same |
Maximize outdoor air by using displacement ventilation
Deliver air low/ exhaust high |
|
Filtration |
none |
|
35-80% |
65% pre-filter
85% final filter |
|
Indoor Design Temperature |
75F summer
72F winter |
|
same |
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Humidity Control |
NA |
|
|
50% RH summer
40% RH winter |
|
Equipment Heat Dissipation |
NA |
|
3-4W/ sf |
1.5W/ sf or 2W/ sf with 75% diversity factor |
|
Toilet Exhaust |
50cfm/ fixture |
ASHRAE 62/89 |
same |
2
cfm/ sf |
|
Lighting Power Loads |
NA |
|
2W/ sf
All direct |
0.5-0.75W/ sf
Total task/ ambient with Occupancy sensors & Daylight sensors |
|
Lighting Loads |
100 ft candles |
|
same |
20-30 ft candles with Ambient and task lighting |
|
Building Shell Infiltration |
6
/100 sf |
ASHRAE |
3
/100 sf |
1.5 /100 sf
(Canadian Standard) |
|
Building Shell Infiltration (alternate) |
0.80 cfm/ sf |
|
0.30 cfm/ sf |
0.10 cfm/ sf |
|
Exterior Wall Insulation |
U= 0.28 btu/
sf-hr F |
BOCA Energy Code |
U=0.10 btu |
U= 0.15 btu/ sf-hr South
U=0.05 btu/ sf-hr N,E, W |
|
Exterior Wall Moisture Control |
|
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A/B-With insulation both sides |
|
Roof Insulation |
U= 0.07 btu/ sf-hr |
BOCA Energy Code |
U=0.05 btu/ sf-hr |
U= 0.05 btu/ sf-hr with low surfacing |
|
Windows |
|
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Glazing type |
single/ clear |
|
double/ clear |
heat reflecting clear |
|
Visible transmittance |
0.80 |
0.78 |
0.70 |
|
|
Shading Coefficient |
1.00 |
0.80 |
0.43 |
|
|
U
value |
1.04 |
0.48 |
0.30 |
|
|
Heating Degree Days |
6,155 btu |
ASHRAE |
same |
determined by DOE2 analysis of TMY data |
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Fume Hoods
Many factors must be considered when choosing
the right laboratory fume hood, including how the hood will be used and how
its placement affects its laboratory design. Worker safety and containment
performance are of primary importance. Secondary considerations should be
energy consumption and the cost to install, operate and maintain the hoods
and supporting HVAC systems. The following must be carefully considered when
making an informed decision regarding fume hood selection:
-
•
How
many hoods does the project require? The greater the number of hoods,
the stronger the argument for choosing a high performance hood that
operates on the lowest air volume (assuming safe containment). The
average 6' laboratory fume hood uses as much energy as the average
American home in a year. One hood in a lab will not likely affect HVAC
system size, and a conventional hood may be adequate and cost less.
However, reducing the air volume required on 100 or 200 hoods can have a
drastic affect on the sizing of the HVAC system, and reducing the size
of the system could literally save millions of dollars.
-
-
•
What face velocity should be the basis of
design? Requirements and codes vary throughout the country. What is
necessary to provide maximum containment and safety? Is there a specific
face velocity required, and if so, is it worth the time and expense of
pursuing a variance to try to have a lesser velocity approved by the
code enforcement officials? Again, the more hoods, the more potential
for cost savings through reduced air volume.
-
High
performance fume hoods are demonstrating better performance and containment
at less air volume and face velocity. Subsequent energy efficiency and
operating costs will save owners money, and they may be safer than
conventional hoods.
Many things affect hood performance. Even the
safest fume hoods can spill and expose workers if other factors are not
carefully considered, including:
-
•
Proper placement in the laboratory and
proper design of the space.
-
•
Cross drafts caused by the HVAC supply
air system—proper placement, flow volume,
-
and balance of the room.
-
•
Proximity to opening/closing doors.
-
•
Possible fluctuations in room pressure.
-
•
Traffic in front of the hood.
-
•
Equipment and its proper placement within
the hood.
-
•
Nature of hazardous materials to be used
in the hood.
-
•
Filtering, "scrubbing," and/or proper
dilution of chemical concentrations in the air stream exhausted from the
hood.
EH&S staff and
qualified professionals should determine the best hood for each application
and how the supporting HVAC system is designed, since the fume hood is an
important component of a properly designed HVAC system. The potential
safety, reliability, and energy-savings benefits can only be the result of
the entire system and building working together well as a whole.
Combination Sashes
The
combination sash, or dual sash, is a relatively new design that is being
installed in many labs today. Exhaust air is reduced as much as 40%
(compared to the traditional vertical or horizontal sash)—up to 500 cfm for
a 6 ft hood—with a resulting reduction of energy requirements. The
horizontal sliding panels can serve as face and body shields. The vertical
sash can be raised during setup to provide full access to the hood interior
at reduced face velocity. Though more cost-effective over the long run, the
initial cost of the combination sash is slightly higher than that of either
the vertical or horizontal sash. It must also be noted that some researchers
do not feel comfortable working with the combination sash.
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Space Guidelines
Benchmarking labs can be done by calculating
the ELF (equivalent linear footage of bench) factor. Typically, the ELF is
based on anything that occupies floor area in the lab, such as casework,
equipment, and storage. Today's concern for
safety
and environmental
protection dictates the basic minimum
allocation for an organic chemist's benchtop as being no less than 20 ELF.
The space consists of 8 feet of fume hood, 8 feet of bench, 2 feet of sink
and 2 feet of refrigerator/freezer. A biologist, on the other hand, needs
far less fume hood space but has a significantly greater need for ancillary
equipment such as refrigerators, incubators, centrifuges, and environmental
rooms. Therefore, an individual biologist's bench needs can easily exceed 30
ELF.
The following values and square footages are
drawn from the May 2000 issue of Earl Wall Associates' quarterly
Laboratory.
The numbers are typical for the kind of research being conducted but may
vary considerably depending on individual research efforts.
ELF Values Per Person Per Discipline
(Without Animal, Greenhouse, and Pilot Areas)
|
Laboratory Type |
ELF Value |
|
Organic
chemistry |
24-28 |
|
Physical
chemistry |
24-33 |
|
Instrumental
analytical chemistry |
33-41 |
|
Microbiological
and immunological |
20-31 |
Net Lab Square Footage Per Person According
to the Preceding ELF Values (Based on a 10'-6" Wide Module)
|
Laboratory Type |
Net Lab Square Footage per Person |
|
Organic
chemistry |
126-147 |
|
Physical
chemistry |
126-173 |
|
Instrumental
analytical chemistry |
173-215 |
|
Microbiological
and immunological |
103-163 |
Definitions:
Laboratory -
means a facility where the "laboratory use of hazardous chemicals"
occurs. It is a workplace where relatively small quantities of hazardous
chemicals are used on a non-production basis.
Laboratory scale - means work with substances in which the
containers used for reactions, transfers, and other handling of
substances are designed to be easily and safety manipulated by one
person. "Laboratory scale" excludes those workplaces whose function is
to produce commercial quantities of materials.
Laboratory-type hood - means a device located in a laboratory,
enclosure on five sides with a movable sash or fixed partial enclosed on
the remaining side; constructed and maintained to draw air from the
laboratory and to prevent or minimize the escape of air contaminants
into the laboratory; and allows chemical manipulations to be conducted
in the enclosure without insertion of any portion of the employee's body
other than hands and arms.
Walk-in hoods with adjustable sashes meet the above definition provided
that the sashes are adjusted during use so that the airflow and the
exhaust of air contaminants are not compromised and employees do not
work inside the enclosure during the release of airborne hazardous
chemicals.
Laboratory use of hazardous chemicals - means handling or use of
such chemicals in which all of the following conditions are met:
(i) Chemical manipulations are carried out on a "laboratory scale;"
(ii) Multiple chemical procedures or chemicals are used;
(iii) The procedures involved are not part of a production process, nor
in any way simulate a production process; and
(iv) "Protective laboratory practices and equipment" are available and
in common use to minimize the potential for employee exposure to
hazardous chemicals.

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